Product Description
Table1 | |||||
No. | Component | Material | |||
1 | Screw rod | JIS G 4051-S 25C | |||
2 | Fork | ||||
3 | Dead eye | JIS G 5501-FC15 | |||
4 | Joining HangZhou and hexagon nut | JIS G 4051-S 25C | |||
5 | Check plate | Steel plate | |||
6 | Fixing bolt | Steel bar | |||
7 | Washer | Steel plate | |||
(mm) | |||||
Size | Wire Rope | Use Length | W.L.L. | Self- | |
Diameter | Max | Min | (kN) | Weight(kg) | |
14 | 14 | 700 | 488 | 20.6 | 6.0 |
16 | 16 | 770 | 538 | 25.5 | 8.6 |
18 | 18 | 836 | 590 | 32.4 | 11.6 |
22 | 20 or 22.4 | 908 | 638 | 50.0 | 14.8 |
24 | 24 | 968 | 688 | 57.9 | 19.4 |
25 | 25 | 1004 | 720 | 67.7 | 23.9 |
30 | 28 or 30 | 1074 | 770 | 90.2 | 30.3 |
32 | 32 | 1124 | 810 | 103.0 | 36.3 |
34 | 34 | 1176 | 850 | 112.8 | 43.3 |
36 | 36 | 1238 | 900 | 127.5 | 51.3 |
38 | 38 | 1284 | 938 | 142.2 | 60.1 |
40 | 40 | 1344 | 988 | 161.8 | 70.9 |
42 | 42.5 | 1444 | 1068 | 181.4 | 93.8 |
45 | 45 | 1482 | 1100 | 206.0 | 105.2 |
48 | 47.5 | 1536 | 1140 | 226.0 | 117.2 |
50 | 50 | 1556 | 1160 | 250.1 | 124.3 |
Rigging Screw JIS F3403 Turnbuckle
If you choose a rigging screw with thimble, please contact us.
HangZhou Xinquanxi Metal Products Co., Ltd. was established in 2001 (formerly known as HangZhou Quanxi Rigging Hardware Co., LTD.), located in Wangyanzhuang North Village, Lancun Town, Xihu (West Lake) Dis. District, HangZhou city. In the early stage of establishment, the company mainly engaged in the production and sales of JIS turnbuckles and forging shackle, and successfully entered the Japanese market with high quality products and established the foreign trade Department. With the continuous development of the company’s business, in September 2019, it merged with HangZhou Ruihongjie Industry and Trade Co., LTD., and changed the company name to HangZhou Xinquanxi Metal Products Co., LTD. At the same time, the business scope has gradually expanded, the main production and operation of rigging, wire rope connection parts, precision machining, Pole line hardware, Marine and automotive connection parts, all kinds of forging, sheet metal, stamping, casting and other products.
Main products:
Rigging: turnbuckle (Jis open body, 1480 forging turnbuckle, US type forging turnbuckle,Rigging Screw), forging shackle, eye bolt and eye nut, forged hook, various sets of rings, D ring, master ring, snap hook,Pulley Block, etc.;
Corner code, expansion bolt, seismic support, guardrail and other building materials.
Casting pipes, manhole covers, road piles, container buttons, anchors, all kinds of breeding equipment and other casting products.
FAQ
1.Are you a factory or a trading company?
We have our own foundry and forging factory. The forging plant has 4 production lines and a history of more than 20 years;Foundry has a history of more than 30 years.
2.How do you control your quality?
1: Control during r&d at the beginning of production
2:Production process control
3:Dimensional control
4:Tensile tests
5:Quality inspection before delivery
3.Can we have our product markings on it?
Yes, we can add product markings according to your requirements.
4.How about packing?
Woven bag,carton,plywood pallet or by customer requirements.
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Material: | 25#,Q235 |
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Type: | Jaw & Jaw Turnbuckle |
Usage: | Industrial, Household |
Samples: |
US$ 5.5/Piece
1 Piece(Min.Order) | Order Sample According to buyer′s demand
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Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How do you select the right worm screw for a specific application?
Selecting the right worm screw for a specific application involves considering several factors to ensure optimal performance and compatibility. Here are the key steps to guide you in selecting the appropriate worm screw:
- Identify Application Requirements: Begin by understanding the specific requirements of the application. Consider factors such as torque, speed, direction of rotation, load capacity, precision, and environmental conditions. Determine the desired gear ratio and any additional features or specifications needed for the worm screw to meet the application’s objectives.
- Consider Design Parameters: Evaluate the design parameters of the worm screw, including the number of starts, lead angle, pitch diameter, and thread profile. These parameters directly influence the gear ratio, mechanical efficiency, and load-carrying capacity of the worm screw. Choose the design parameters that align with the application requirements, considering factors like torque transmission, speed regulation, and size constraints.
- Material Selection: Selecting the right material for the worm screw is crucial for its durability and performance. Consider factors such as strength, wear resistance, and compatibility with other mating components. Common materials for worm screws include hardened steel, stainless steel, bronze, or other alloys. Consult material specifications and consider the anticipated operating conditions to ensure the selected material can withstand the loads and environmental factors present in the application.
- Lubrication Requirements: Determine the lubrication requirements for the specific application. Some worm screws may require lubrication to reduce friction and wear, while others may have self-lubricating properties. Consider the type of lubricant (oil or grease), the frequency of lubrication, and the accessibility for lubrication maintenance. Ensure that the selected worm screw is compatible with the required lubrication method and can meet the lubrication demands of the application.
- Consider Mounting and Installation: Evaluate the mounting and installation requirements of the worm screw. Assess factors such as space limitations, alignment considerations, coupling options, and connection methods. Ensure that the selected worm screw can be easily integrated into the mechanical system and meets the specific installation requirements without compromising overall performance.
- Consult Manufacturer Resources: Utilize manufacturer resources, such as catalogs, technical specifications, and application guidelines, to gather information about available worm screw options. Manufacturers often provide recommendations and selection guides based on different application scenarios and performance criteria. Their expertise can help ensure that you choose the most suitable worm screw for your specific application.
- Review Cost and Availability: Consider the cost and availability of the worm screw. Evaluate the pricing, lead times, and availability from different suppliers or manufacturers. Balance the desired performance and quality with the budget constraints of the project, ensuring that the selected worm screw offers a cost-effective solution without compromising reliability or performance.
By following these steps and considering the application requirements, design parameters, material selection, lubrication needs, mounting considerations, manufacturer resources, and cost factors, you can select the right worm screw that meets the specific demands of your application. It’s important to consult with experts or seek assistance from manufacturers if you require further guidance or have unique requirements.
How do you troubleshoot problems in a worm screw gear system?
Troubleshooting problems in a worm screw gear system requires a systematic approach to identify and resolve issues effectively. Here are the steps involved in troubleshooting problems in a worm screw gear system:
- Identify the Symptoms: Start by identifying the specific symptoms or issues that indicate a problem in the worm screw gear system. This can include abnormal noise, reduced performance, increased backlash, erratic motion, or any other noticeable deviations from normal operation. Gather as much information as possible about the symptoms to help narrow down the potential causes.
- Inspect and Clean: Conduct a visual inspection of the worm screw gear system to check for any obvious signs of wear, damage, misalignment, or contamination. Inspect the threads of the worm screw and the teeth of the worm wheel for signs of pitting, scoring, or other surface irregularities. Clean the components if necessary to remove any debris or contaminants that may be affecting the system’s performance.
- Check Lubrication: Review the lubrication of the worm screw gear system. Ensure that the system is adequately lubricated with the recommended lubricant and that the lubricant is in good condition. Insufficient or degraded lubrication can result in increased friction, wear, and inefficiencies. Replenish or replace the lubricant as needed following the manufacturer’s guidelines.
- Inspect Alignment: Verify the alignment of the worm screw and the worm wheel. Misalignment can cause issues such as increased friction, wear, and reduced efficiency. Check for any signs of misalignment and make adjustments as necessary to ensure proper alignment of the components. This may involve repositioning or realigning the system or addressing any underlying factors contributing to the misalignment.
- Measure Backlash: Measure the amount of backlash present in the system. Excessive backlash can lead to reduced accuracy, loss of motion control, and diminished performance. Use appropriate measuring tools, such as dial indicators, to quantify the amount of backlash. If the backlash exceeds acceptable limits, consider adjusting the system to minimize or eliminate the excessive clearance between the threads and the teeth.
- Check Load and Overloading: Evaluate the loads applied to the worm screw gear system and compare them to the system’s design limits. Overloading the system can lead to accelerated wear, tooth breakage, or component deformation. If the loads exceed the system’s capacity, consider redistributing the load, upgrading the components, or redesigning the system to handle the required loads appropriately.
- Address Specific Issues: Based on the symptoms and findings from the inspection and measurements, address any specific issues identified in the worm screw gear system. This may involve repairing or replacing worn or damaged components, adjusting clearances, realigning the system, improving lubrication, or addressing any other factors contributing to the problems observed.
- Test and Monitor: After addressing the identified issues, test the worm screw gear system to verify that the problems have been resolved. Monitor the system’s performance during operation to ensure that the symptoms have been effectively mitigated. Pay attention to any new or recurring issues that may require further investigation or adjustments.
It is important to note that troubleshooting problems in a worm screw gear system may require expertise and experience. If you encounter complex or persistent issues that you are unable to resolve, it is recommended to seek assistance from qualified technicians or professionals with knowledge in mechanical power transmission systems.
How does a worm screw differ from a regular screw?
In mechanical engineering, a worm screw differs from a regular screw in several key aspects. While both types of screws have helical threads, their designs and functions are distinct. Here are the primary differences between a worm screw and a regular screw:
- Motion Transmission: The primary function of a regular screw is to convert rotary motion into linear motion or vice versa. It typically has a single-threaded or multi-threaded configuration and is used for applications such as fastening, clamping, or lifting. On the other hand, a worm screw is designed to transmit motion and power between non-parallel shafts. It converts rotary motion along its axis into rotary motion perpendicular to its axis by meshing with a worm wheel or gear.
- Gear Ratio: The gear ratio of a worm screw is typically much higher compared to that of a regular screw. The helical teeth of the worm screw and the worm wheel allow for a high reduction ratio in a single gear stage. This means that a small rotation of the worm screw can result in a significant rotation of the worm wheel. In contrast, a regular screw does not have a gear ratio and is primarily used for linear motion or force multiplication.
- Orientation and Shaft Arrangement: A regular screw is typically used in applications where the input and output shafts are parallel or nearly parallel. It transfers motion and force along the same axis. In contrast, a worm screw is designed for applications where the input and output shafts are perpendicular to each other. The orientation of the worm screw and the worm wheel allows for motion transmission between non-parallel shafts.
- Self-Locking: One distinctive characteristic of a worm screw is its self-locking property. The helical teeth of the worm screw create a wedging effect that prevents the worm wheel from driving the worm screw. This self-locking feature allows worm screws to hold loads without the need for additional braking mechanisms. Regular screws, on the other hand, do not have this self-locking capability.
- Applications: Regular screws find widespread use in numerous applications, including construction, manufacturing, woodworking, and everyday objects like screws used in fastening. They are primarily employed for linear motion, clamping, or force multiplication. Worm screws, on the other hand, are commonly used in applications that require significant speed reduction, torque multiplication, or motion transmission at right angles. Typical applications include conveyor systems, winches, lifting mechanisms, and heavy machinery.
These differences in design and function make worm screws and regular screws suitable for distinct applications. Regular screws are more commonly used for linear motion and force transfer along parallel or nearly parallel shafts, while worm screws excel in transmitting motion and power between non-parallel shafts with high gear reduction ratios.
editor by CX 2024-04-12
China supplier CZPT Large Freight Volume Worm Spiral Inclined Screw Auger Conveyor near me shop
Product Description
Introduction:
The screw conveyor in the 2 entities of seamless steel tubes are provided with a spiral, which is a left-handed, the other is right-handed. When 2 screws working position by a pair of shaft end gear is rotated ,due to the rotation of the screw member, so that the material for axial movement, so as to achieve the purpose of transportation.
It is with simple structure, small cross sectional dimension, good sealing performance, low cost and easy operation. It is convenient to feed and discharge during operation, and the conveying direction can be opposite. Materials can be mixed, agitated, heated and cooled during conveying. Besides, material flow can be adjusted by loading/unloading value.
Product application
Product principle
It is composed of driving device, enclosed tank and screw. Materials in the tank are transported.
Main Features:
1,Hanging bearing, head, tail shaft connected with the screw shaft are made by tongue-type embedded, installation and removal does not require axial movement, and easy maintenance. Mandrel length, hanging, fewer points of failure.
2, Using adjustable structure, increase the hanging bearing volume, bearing contact with the material to avoid hanging, hanging bearing life can be more than 2 years.
3,Transmission parts are floating connection, suspended bearings universal structure, the spiral, hanging bearing and tail always formed an integral spin float within a certain range can convey resistance to rotate freely avoidance, not the material, not blocking material.
4,Head and tail are in the bearing housing, all bearings are sealed box with multi-layer sealing technology, long life bearings.
5,Compared with other transportation equipment, the machine has a small cross-sectional size of it, the sealing performance is good, smooth and reliable operation, the intermediate multi-point loading and unloading and safe operation, easy maintenance.
Applies:
Screw conveyor is widely used as a continuous conveyor in metallurgy, building materials, chemicals, machinery and food processing sectors .
Technical Parameter
Model | Diameter (mm) |
Rated speed (r/min) |
Reference capacity (m³/h) |
Motor power (Kw) |
Admission biggest gradient (o) |
LS114 | 114 | 84-130 | 0.1-1 | 2.2-18.5 | ≤60 |
LS133 | 133 | 1-2 | |||
LS159 | 159 | 3-5 | |||
LS219 | 219 | 5-15 | |||
LS245 | 245 | 15-20 | |||
LS273 | 273 | 20-30 | |||
LS315 | 315 | 28-40 | |||
LS400 | 400 | 35-45 | |||
LS500 | 500 | 45-70 | |||
LS600 | 600 | 60-100 |
Our product
Our company is specialized in producing conveyor equipments, like screw conveyor, belt conveyor,Net Conveyor,chain conveyor, drag conveyor,trimmer conveyor,Roller Conveyor, roller conveyor,Seal conveyor,Etc.Length 3-30m ,width and height the conveying equipment for various industries can also be customized according to customer requirements .The products have been widely used in assembly ,packing producing line ,food,medicine,beverage and other industries requiring no pollution.In order to satisfy the masses of customers on the diversity of products demand, our company customizes machines that satisfied customers based on their actual needs.
If you have any idea about our product,PLS CONTACT US!
FAQ:
Q:What is the real delivery time of your factory?
A: 7 to 10 working days for general series products, meanwhile, customized products would need 20 days to 40 days based on different situations.
Q: How do you ensure the quality of your products?
A: Generally, our equipments are the most durable type in the industry, this is also the feature of the label impression of DH for most of our customers at home or abroad.However, we do recognized that there do have small amount of the product which may got faulty or damaged for different reasons.
Q: How do your after-sale service work if the product got damaged?
A: In the gurantee time 12 months, our general aftersale serve.
Lead Screws and Clamp Style Collars
If you have a lead screw, you’re probably interested in learning about the Acme thread on this type of shaft. You might also be interested in finding out about the Clamp style collars and Ball screw nut. But before you buy a new screw, make sure you understand what the terminology means. Here are some examples of screw shafts:
Acme thread
The standard ACME thread on a screw shaft is made of a metal that is resistant to corrosion and wear. It is used in a variety of applications. An Acme thread is available in a variety of sizes and styles. General purpose Acme threads are not designed to handle external radial loads and are supported by a shaft bearing and linear guide. Their design is intended to minimize the risk of flank wedging, which can cause friction forces and wear. The Centralizing Acme thread standard caters to applications without radial support and allows the thread to come into contact before its flanks are exposed to radial loads.
The ACME thread was first developed in 1894 for machine tools. While the acme lead screw is still the most popular screw in the US, European machines use the Trapezoidal Thread (Metric Acme). The acme thread is a stronger and more resilient alternative to square threads. It is also easier to cut than square threads and can be cut by using a single-point threading die.
Similarly to the internal threads, the metric versions of Acme are similar to their American counterparts. The only difference is that the metric threads are generally wider and are used more frequently in industrial settings. However, the metric-based screw threads are more common than their American counterparts worldwide. In addition, the Acme thread on screw shafts is used most often on external gears. But there is still a small minority of screw shafts that are made with a metric thread.
ACME screws provide a variety of advantages to users, including self-lubrication and reduced wear and tear. They are also ideal for vertical applications, where a reduced frictional force is required. In addition, ACME screws are highly resistant to back-drive and minimize the risk of backlash. Furthermore, they can be easily checked with readily available thread gauges. So, if you’re looking for a quality ACME screw for your next industrial project, look no further than ACME.
Lead screw coatings
The properties of lead screw materials affect their efficiency. These materials have high anti-corrosion, thermal resistance, and self-lubrication properties, which eliminates the need for lubrication. These coating materials include polytetrafluoroethylene (PFE), polyether ether ketone (PEK), and Vespel. Other desirable properties include high tensile strength, corrosion resistance, and rigidity.
The most common materials for lead screws are carbon steel, stainless steel, and aluminum. Lead screw coatings can be PTFE-based to withstand harsh environments and remove oil and grease. In addition to preventing corrosion, lead screw coatings improve the life of polymer parts. Lead screw assembly manufacturers offer a variety of customization options for their lead screw, including custom-molded nuts, thread forms, and nut bodies.
Lead screws are typically measured in rpm, or revolutions per minute. The PV curve represents the inverse relationship between contact surface pressure and sliding velocity. This value is affected by the material used in the construction of the screw, lubrication conditions, and end fixity. The critical speed of lead screws is determined by their length and minor diameter. End fixity refers to the support for the screw and affects its rigidity and critical speed.
The primary purpose of lead screws is to enable smooth movement. To achieve this, lead screws are usually preloaded with axial load, enabling consistent contact between a screw’s filets and nuts. Lead screws are often used in linear motion control systems and feature a large area of sliding contact between male and female threads. Lead screws can be manually operated or mortised and are available in a variety of sizes and materials. The materials used for lead screws include stainless steel and bronze, which are often protected by a PTFE type coating.
These screws are made of various materials, including stainless steel, bronze, and various plastics. They are also made to meet specific requirements for environmental conditions. In addition to lead screws, they can be made of stainless steel, aluminum, and carbon steel. Surface coatings can improve the screw’s corrosion resistance, while making it more wear resistant in tough environments. A screw that is coated with PTFE will maintain its anti-corrosion properties even in tough environments.
Clamp style collars
The screw shaft clamp style collar is a basic machine component, which is attached to the shaft via multiple screws. These collars act as mechanical stops, load bearing faces, or load transfer points. Their simple design makes them easy to install. This article will discuss the pros and cons of this style of collar. Let’s look at what you need to know before choosing a screw shaft clamp style collar. Here are some things to keep in mind.
Clamp-style shaft collars are a versatile mounting option for shafts. They have a recessed screw that fully engages the thread for secure locking. Screw shaft clamp collars come in different styles and can be used in both drive and power transmission applications. Listed below are the main differences between these 2 styles of collars. They are compatible with all types of shafts and are able to handle axial loads of up to 5500 pounds.
Clamp-style shaft collars are designed to prevent the screw from accidentally damaging the shaft when tightened. They can be tightened with a set screw to counteract the initial clamping force and prevent the shaft from coming loose. However, when tightening the screw, you should use a torque wrench. Using a set screw to tighten a screw shaft collar can cause it to warp and reduce the surface area that contacts the shaft.
Another key advantage to Clamp-style shaft collars is that they are easy to install. Clamp-style collars are available in one-piece and two-piece designs. These collars lock around the shaft and are easy to remove and install. They are ideal for virtually any shaft and can be installed without removing any components. This type of collar is also recommended for those who work on machines with sensitive components. However, be aware that the higher the OD, the more difficult it is to install and remove the collar.
Screw shaft clamp style collars are usually one-piece. A two-piece collar is easier to install than a one-piece one. The two-piece collars provide a more effective clamping force, as they use the full seating torque. Two-piece collars have the added benefit of being easy to install because they require no tools to install. You can disassemble one-piece collars before installing a two-piece collar.
Ball screw nut
The proper installation of a ball screw nut requires that the nut be installed on the center of the screw shaft. The return tubes of the ball nut must be oriented upward so that the ball nut will not overtravel. The adjusting nut must be tightened against a spacer or spring washer, then the nut is placed on the screw shaft. The nut should be rotated several times in both directions to ensure that it is centered.
Ball screw nuts are typically manufactured with a wide range of preloads. Large preloads are used to increase the rigidity of a ball screw assembly and prevent backlash, the lost motion caused by a clearance between the ball and nut. Using a large amount of preload can lead to excessive heat generation. The most common preload for ball screw nuts is 1 to 3%. This is usually more than enough to prevent backlash, but a higher preload will increase torque requirements.
The diameter of a ball screw is measured from its center, called the ball circle diameter. This diameter represents the distance a ball will travel during 1 rotation of the screw shaft. A smaller diameter means that there are fewer balls to carry the load. Larger leads mean longer travels per revolution and higher speeds. However, this type of screw cannot carry a greater load capacity. Increasing the length of the ball nut is not practical, due to manufacturing constraints.
The most important component of a ball screw is a ball bearing. This prevents excessive friction between the ball and the nut, which is common in lead-screw and nut combinations. Some ball screws feature preloaded balls, which avoid “wiggle” between the nut and the ball. This is particularly desirable in applications with rapidly changing loads. When this is not possible, the ball screw will experience significant backlash.
A ball screw nut can be either single or multiple circuits. Single or multiple-circuit ball nuts can be configured with 1 or 2 independent closed paths. Multi-circuit ball nuts have 2 or more circuits, making them more suitable for heavier loads. Depending on the application, a ball screw nut can be used for small clearance assemblies and compact sizes. In some cases, end caps and deflectors may be used to feed the balls back to their original position.
China OEM High Precision Low Price Dfu1605 Large Head Ball Screw with high quality
Product Description
Product Description
DFU series Domestic Chinese ball screw shaft with nut details
High precision low noise CZPT ball screw
Ball screw is made of screw, nut and ball. The function is to turn the rotary motion into liner motion, which is a further extension and development of ball screw. The significance of this development is to move into a rolling bearing from sliding action; With little friction, ball screws are widely used in various industrial equipment and precision instruments.
Products overview
High Reliability
TBI MOTION or CZPT ball screw has very stringent quality control standards covering every production process. With proper lubrication and use,trouble-free operation for an extended period of time is possible.
Smooth Operation
The high efficiency of ball screws is vastly superior to conventional screws. The torque required is less than 30%. Linear motion can be easily changed from rotary motion.
High Rigidity and Preload
When axial play is minimized in conventional screw-nut assemblies, the actuating torque becomes excessive and the operation is not smooth. The axial play in TBI MOTION or CZPT precision ball screws may be reduced to zero by preloading and a light smooth operation is still possible. herefore, both low torque and high rigidity can be obtained simultaneously.TBI MOTION or CZPT ball screws have gothic CZPT groove profiles which allow these conditions to be achieved.
Circulation Method
Ball return tube method.(V,E,S,Y type);Ball defelector method.(I,U,M,K type)
High Durability
Rigidly selected materials, intensive heat treating and processing techniques, backed by years of experience,have resulted in the most durable ball screws manufactured.
Ball screw size are the same as ZheJiang TBI ball screw shafts and nuts, they can be interchanged into each other
Detailed Photos
We are CZPT to machinize the end sides of ball screw shafts according to your requirements
There are many parts what can be matched into the ball screw, Please
choose what you need:
ERSK Ball Screw and it’s parts
((( ball screw shaft, ball screw Nut, Nut housing, Coupling, End support unit )))
There are many different series of ball screw shaft with nut, like SFU series, SFS series, SFI series, SFY series, DFU series, SFUL series, SFK series.Each series has its own characteristics, Let’s look at the difference in appearance and characteristics.
Ball screw Feature
1. Cold rolled ball screw;
2. Gcr15 material;
3. High-speed operation
4. C5 C7 C10 precision;
5. No gap and preloading
6. Quality as good as TBI brand is high precision, long life use.
7. Pay more attention to before-sale, in-sale, after -sales service.
8. Manufacturer with large stock & short delivery
Ball Screw Features |
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Item | Material | Heat Treatment |
Hardness | Accurancy | Preload |
Ball screw shaft | SCM450 S55C CF53 |
Induction Heating |
HRC58-62 | C5:0.018mm C7:0.05mm C10:0.21mm |
P1:Zero P2:Light P3:Medium P4:Heavy |
Ball screw nut | SCM415 20CrMo |
Carbonizing Hardening |
HRC58-62 | C5:0.018mm | P1:Zero P2:Light P3:Medium P4:Heavy |
Steel balls | SUJ2 GCr15 |
HRC58-62 |
Cold Rolled Ball Screw Application:
1. Engraving machines; 2. High speed CNC machinery;
4. Auto-machinery. 3. Semi-Conductor equipment;
5. Machine tools; 6. Industrial Machinery;
7. Printing machine; 8. Paper-processing machine;
9. Textiles machine; 10. Electronic machinery;
11. Transport machinery; 12. Robot etc.
Rolled ball screws can not only be used in above general machinery, but also in many advanced industries. Rolled ball screw with a motor assembles electrical-mechanical actuator, which is more eco-friendly than hydraulic pump system. Nowadays it’s applied to electric vehicles, solar power plants, railway devices and many medical and leisure equipments.
Installation Instructions
The way to assemble the ball screw nut in the ball screw shaft
Related products
Our service
Over Service and Our principle:
Quality first, credibility is the key, the price followed
Our Advantages
Packaging & Shipping
Packaging and shipping
PP bag for each linear shaft, Standard exported carton outside for small order shipping by international express,such as DHL, TNT, UPS,Wooden box outside for big quantity or very
long linear shaft by sea, by air
Company Profile
Company Information
HangZhou Wangong Precision Machinery Co., Ltd’s CZPT brand is the leading brand of rolled ball screw and linear CZPT in China. We design and produce our own rolling tools, and we can produce all kinds of screws and nuts or linear CZPT upon customer’s requests.
We produce cold rolled ball screw in large stock, Specification include: 1204, 1604, 1605, 1610, 2004, 2005, 2571, 2505, 2510, 3205, 3210, 4005, 4571, 4571, 5005, 5571, 6310, etc. (Having all kinds of models) the max length 6000mm, we suggest customer accept 3000mm, it’s easy packing, easy and safe for transport.
Related Products:
Ball screw end support
Nut bracket
Coupling
All those relative products have large stock.
Frequently Asked Questions
1. What’s your main products?
Cold rolled ball screws, ball screw support units, Linear CZPT rails, Linear motion ball slide bearing, Cylinder rails, Linear shaft, Couplings, etc.
2. How can I get a sample to check your quality?
After price confirmation, sample order is available to check our quality.
3. When can I get the quotation?
We usually quote within 24 hours after we get your inquiry. If you are very urgent to get the price, please call us or tell us in your email so that we will regard your inquiry priority.
4. Can you do ball screw end machine processing?
Yes. We have a professional team having rich experience in end machine processing, please provide us the drawing with the tolerance and we will help you to make the ball screws depending on the drawing.
5. How long is the lead time for mass production?
Honestly, it depends on the order quantity and the season you place the order. The lead time of MOQ is about 7 to 15 days. Generally speaking, we suggest that you start inquiry 2 months before the date you would like to get the products at your country.
Get more detailed information! ! !
Inquiry with us, Now! ! !
We will reply within 24 Hours! ! !
Screw Shaft Types and Uses
Various uses for the screw shaft are numerous. Its major diameter is the most significant characteristic, while other aspects include material and function are important. Let us explore these topics in more detail. There are many different types of screw shafts, which include bronze, brass, titanium, and stainless steel. Read on to learn about the most common types. Listed below are some of the most common uses for a screw shaft. These include: C-clamps, screw jacks, vises, and more.
Major diameter of a screw shaft
A screw’s major diameter is measured in fractions of an inch. This measurement is commonly found on the screw label. A screw with a major diameter less than 1/4″ is labeled #0 to #14; those with a larger diameter are labeled fractions of an inch in a corresponding decimal scale. The length of a screw, also known as the shaft, is another measure used for the screw.
The major diameter of a screw shaft is the greater of its 2 outer diameters. When determining the major diameter of a screw, use a caliper, micrometer, or steel rule to make an accurate measurement. Generally, the first number in the thread designation refers to the major diameter. Therefore, if a screw has a thread of 1/2-10 Acme, the major diameter of the thread is.500 inches. The major diameter of the screw shaft will be smaller or larger than the original diameter, so it’s a good idea to measure the section of the screw that’s least used.
Another important measurement is the pitch. This measures the distance between 1 thread’s tip and the next thread’s corresponding point. Pitch is an important measurement because it refers to the distance a screw will advance in 1 turn. While lead and pitch are 2 separate concepts, they are often used interchangeably. As such, it’s important to know how to use them properly. This will make it easier to understand how to select the correct screw.
There are 3 different types of threads. The UTS and ISO metric threads are similar, but their common values for Dmaj and Pmaj are different. A screw’s major diameter is the largest diameter, while the minor diameter is the lowest. A nut’s major diameter, or the minor diameter, is also called the nut’s inside diameter. A bolt’s major diameter and minor diameter are measured with go/no-go gauges or by using an optical comparator.
The British Association and American Society of Mechanical Engineers standardized screw threads in the 1840s. A standard named “British Standard Whitworth” became a common standard for screw threads in the United States through the 1860s. In 1864, William Sellers proposed a new standard that simplified the Whitworth thread and had a 55 degree angle at the tip. Both standards were widely accepted. The major diameter of a screw shaft can vary from 1 manufacturer to another, so it’s important to know what size screw you’re looking for.
In addition to the thread angle, a screw’s major diameter determines the features it has and how it should be used. A screw’s point, or “thread”, is usually spiky and used to drill into an object. A flat tipped screw, on the other hand, is flat and requires a pre-drilled hole for installation. Finally, the diameter of a screw bolt is determined by the major and minor diameters.
Material of a screw shaft
A screw shaft is a piece of machine equipment used to move raw materials. The screw shaft typically comprises a raw material w. For a particular screw to function correctly, the raw material must be sized properly. In general, screw shafts should have an axial-direction length L equal to the moving amount k per 1/2 rotation of the screw. The screw shaft must also have a proper contact angle ph1 in order to prevent raw material from penetrating the screw shaft.
The material used for the shaft depends on its application. A screw with a ball bearing will work better with a steel shaft than 1 made of aluminum. Aluminum screw shafts are the most commonly used for this application. Other materials include titanium. Some manufacturers also prefer stainless steel. However, if you want a screw with a more modern appearance, a titanium shaft is the way to go. In addition to that, screws with a chromium finish have better wear resistance.
The material of a screw shaft is important for a variety of applications. It needs to have high precision threads and ridges to perform its function. Manufacturers often use high-precision CNC machines and lathes to create screw shafts. Different screw shafts can have varying sizes and shapes, and each 1 will have different applications. Listed below are the different materials used for screw shafts. If you’re looking for a high-quality screw shaft, you should shop around.
A lead screw has an inverse relationship between contact surface pressure and sliding velocity. For heavier axial loads, a reduced rotation speed is needed. This curve will vary depending on the material used for the screw shaft and its lubrication conditions. Another important factor is end fixity. The material of a screw shaft can be either fixed or free, so make sure to consider this factor when choosing the material of your screw. The latter can also influence the critical speed and rigidity of the screw.
A screw shaft’s major diameter is the distance between the outer edge of the thread and the inner smooth part. Screw shafts are typically between 2 and 16 millimeters in diameter. They feature a cylindrical shape, a pointy tip, and a wider head and drive than the former. There are 2 basic types of screw heads: threaded and non-threaded. These have different properties and purposes.
Lead screws are a cost-effective alternative to ball screws, and are used for low power and light to medium-duty applications. They offer some advantages, but are not recommended for continuous power transmission. But lead screws are often quieter and smaller, which make them useful for many applications. Besides, they are often used in a kinematic pair with a nut object. They are also used to position objects.
Function of a screw shaft
When choosing a screw for a linear motion system, there are many factors that should be considered, such as the position of the actuator and the screw and nut selection. Other considerations include the overall length of travel, the fastest move profile, the duty cycle, and the repeatability of the system. As a result, screw technology plays a critical role in the overall performance of a system. Here are the key factors to consider when choosing a screw.
Screws are designed with an external threading that digs out material from a surface or object. Not all screw shafts have complete threading, however. These are known as partially threaded screws. Fully threaded screws feature complete external threading on the shaft and a pointed tip. In addition to their use as fasteners, they can be used to secure and tighten many different types of objects and appliances.
Another factor to consider is axial force. The higher the force, the bigger the screw needs to be. Moreover, screws are similar to columns that are subject to both tension and compression loads. During the compression load, bowing or deflection is not desirable, so the integrity of the screw is important. So, consider the design considerations of your screw shaft and choose accordingly. You can also increase the torque by using different shaft sizes.
Shaft collars are also an important consideration. These are used to secure and position components on the shaft. They also act as stroke limiters and to retain sprocket hubs, bearings, and shaft protectors. They are available in several different styles. In addition to single and double split shaft collars, they can be threaded or set screw. To ensure that a screw collar will fit tightly to the shaft, the cap must not be overtightened.
Screws can be cylindrical or conical and vary in length and diameter. They feature a thread that mates with a complementary helix in the material being screwed into. A self-tapping screw will create a complementary helix during driving, creating a complementary helix that allows the screw to work with the material. A screw head is also an essential part of a screw, providing gripping power and compression to the screw.
A screw’s pitch and lead are also important parameters to consider. The pitch of the screw is the distance between the crests of the threads, which increases mechanical advantage. If the pitch is too small, vibrations will occur. If the pitch is too small, the screw may cause excessive wear and tear on the machine and void its intended purpose. The screw will be useless if it can’t be adjusted. And if it can’t fit a shaft with the required diameter, then it isn’t a good choice.
Despite being the most common type, there are various types of screws that differ in their functions. For example, a machine screw has a round head, while a truss head has a lower-profile dome. An oval-its point screw is a good choice for situations where the screw needs to be adjusted frequently. Another type is a soft nylon tip, which looks like a Half-dog point. It is used to grip textured or curved surfaces.