Product Description
Product Description:
What is CNC Machining?
CNC machining refers to a machining method of controlling the displacement of parts and tools with digital information on a numerically controlled machine.
It is an effective way to solve the problems of various types of parts, small batch size, complex shape and high precision requirement, also helps to achieve high efficient and automated processing.We use CNC machining to not only manufacture parts and prototypes, but also to make mold tools that can be used in our forging and stamping services.
| Machining Operation |
Charateristica |
| Drilling | Employs rotating multi-point drill bits Drill bit fed perpendicular or angularly to workpiece Produces cylindrical holes in workpiece |
| Milling | Employs rotating multi-point cutting tool Workpiece fed in same direction as cutting tool rotation Removes material from workpiece Produces broader range of shape |
| Turning | Employs single-point cutting tools Rotates workpiece Cutting tool fed along the surface of the workpiece Removes material from the workoiece Produces round or cylindrical parts |
CNC Drilling
Drilling is a machining process which employs multi-point drill bits to produce cylindrical holes in the workpiece.In CNC drilling, typically the CNC machine feeds the rotating drill bit perpendicularly to the plane of the workpiece’s surface, which produces vertically-aligned holes with diameters equal to the diameter of the drill bit employed for the drilling operation.However, angular drilling operations can also be performed through the use of specialized machine configurations and workholding devices.Operational capabilities of the drilling process include counterboring, countersinking, reaming, and tapping.
CNC Milling
Milling is a machining process which employs rotating multi-point cutting tools to remove material from the workpiece.In CNC milling, the CNC machine typically feeds the workpiece to the cutting tool in the same direction as the cutting tool’s rotation, whereas in manual milling the machine feeds the workpiece in the opposite direction to the cutting tool’s rotation.Operational capabilities of the milling process include face milling-cutting shallow, flat surfaces and flat-bottomed cavities into the workpiece-and peripheral milling-cutting deep cavities, such as slots and threads, into the workpiece.
CNC Turning
Turning is a machining process which employs single-point cutting tools to remove material from the rotating workpiece.In CNC turning, the CNC machine-typically a lathe or turning machine-feeds the cutting tool in a linear motion along the surface of the rotating workpiece, removing material around the circumference until the desired diameter is achieved, to produce cylindrical parts with external and internal features, such as slots, tapers, and threads.Operational capabilities of the turning process include boring, facing, grooving, and thread cutting.
Advantages of CNC machining
1.High precision machining quality.
2.Multi-coordinate linkage can be processed to machining complex shapes.
3.When to change the machining part, operator generally only need to change the CNC program which can save production preparation time.
4.High degree of automation to reduce labor intensity.
5.Full-featured, available for wide materials.
| Product Specifications: |
|
| Material: | Aluminum, A380, A356, ADC12, AlSi10Mg, 104, 102 etc. |
| Dimension: | According to the drawing or sample |
| Standard: | DIN GB ISO JIS BA ANSI |
| Casting equipment: | 80T/160T/250T/300T/500Tcasting machine,Sand blasting machine,5T electri stove,Metallographic detector,Independent CZPT manufacturing |
| Production Process: | Polish/Sand Blast/EDM/Milling/Texture/Grind/Pre-Treatment/Quenching/Lathe/Wire Cut/Annealing/Temper etc. |
| Equipment of Casting: | 1. High pressure die casting machining:125T/180T/250T/280T/500T/800T/1250T
2. Gravity casting machine: 5 production lines 3. Low pressure die casting machining: 1 production line 4. Sand casting machine: 6 production lines 5. Degassing equipment and opportunities to refine the material 6. Machining: 5Sets CNC Machines;3 sets Milling machines; 3 setsTurning machines; 10 sets drill and tap machines |
Why choices us?
- In China, we have more than 13 years of experience in processing foreign companies for foreign companies.
- China manufacturer in HangZhou,not trade company
- Competitive price and nice service
- ISO/SGS passed
- Application: Automotive,medical device, electronics, toy, furniture, industrial etc.
Our Products:
1. auto parts, classic car parts
2. machine parts, pump body housing, engine parts, cylinders, pistons, transmission housing.
3. cookware parts, kitchen ware parts.
4. medical equipment parts, housing, instrument housing, I beam, housing…etc.
5. Bicycle and motocycle parts, sport equipment parts, housings, covers, heat sinks.
Our Policy:
Innovation and developing in Technique
High level of expertise
Outstanding quality
On-time delivery to customer needs
PACKAGE:
Transport:
FAQ:
1. Are you a factory or a trading company?
A: We are a factory which has been specialized in cnc machining & automatic manufacturing for more than 14 years.
2. Where is your factory and how can I visit it?
A: Our factory is located in HangZhou city and you can get more detailed information by browing our website: http://qdyinxiao or Visit us in person.
3. How long can I get some samples for checking and what about the price?
A: Normaly samples will be done within 3-7 days (automatic machining parts) or 7-10 days (cnc machining parts). The sample cost depends on all information (size, material, finish, etc.). We will return the sample cost if your quantity is good.
4. How is the warranty of the products quality control?
A: We hold the tightend quality controlling from very begining to the end and aim at 100% error free.
Screw Sizes and Their Uses
Screws have different sizes and features. This article will discuss screw sizes and their uses. There are 2 main types: right-handed and left-handed screw shafts. Each screw features a point that drills into the object. Flat tipped screws, on the other hand, need a pre-drilled hole. These screw sizes are determined by the major and minor diameters. To determine which size of screw you need, measure the diameter of the hole and the screw bolt’s thread depth.
The major diameter of a screw shaft
The major diameter of a screw shaft is the distance from the outer edge of the thread on 1 side to the tip of the other. The minor diameter is the inner smooth part of the screw shaft. The major diameter of a screw is typically between 2 and 16 inches. A screw with a pointy tip has a smaller major diameter than 1 without. In addition, a screw with a larger major diameter will have a wider head and drive.
The thread of a screw is usually characterized by its pitch and angle of engagement. The pitch is the angle formed by the helix of a thread, while the crest forms the surface of the thread corresponding to the major diameter of the screw. The pitch angle is the angle between the gear axis and the pitch surface. Screws without self-locking threads have multiple starts, or helical threads.
The pitch is a crucial component of a screw’s threading system. Pitch is the distance from a given thread point to the corresponding point of the next thread on the same shaft. The pitch line is 1 element of pitch diameter. The pitch line, or lead, is a crucial dimension for the thread of a screw, as it controls the amount of thread that will advance during a single turn.
The pitch diameter of a screw shaft
When choosing the appropriate screw, it is important to know its pitch diameter and pitch line. The pitch line designates the distance between adjacent thread sides. The pitch diameter is also known as the mean area of the screw shaft. Both of these dimensions are important when choosing the correct screw. A screw with a pitch of 1/8 will have a mechanical advantage of 6.3. For more information, consult an application engineer at Roton.
The pitch diameter of a screw shaft is measured as the distance between the crest and the root of the thread. Threads that are too long or too short will not fit together in an assembly. To measure pitch, use a measuring tool with a metric scale. If the pitch is too small, it will cause the screw to loosen or get stuck. Increasing the pitch will prevent this problem. As a result, screw diameter is critical.
The pitch diameter of a screw shaft is measured from the crest of 1 thread to the corresponding point on the next thread. Measurement is made from 1 thread to another, which is then measured using the pitch. Alternatively, the pitch diameter can be approximated by averaging the major and minor diameters. In most cases, the pitch diameter of a screw shaft is equal to the difference between the two.
The thread depth of a screw shaft
Often referred to as the major diameter, the thread depth is the outermost diameter of the screw. To measure the thread depth of a screw, use a steel rule, micrometer, or caliper. In general, the first number in the thread designation indicates the major diameter of the thread. If a section of the screw is worn, the thread depth will be smaller, and vice versa. Therefore, it is good practice to measure the section of the screw that receives the least amount of use.
In screw manufacturing, the thread depth is measured from the crest of the screw to the root. The pitch diameter is halfway between the major and minor diameters. The lead diameter represents the amount of linear distance traveled in 1 revolution. As the lead increases, the load capacity decreases. This measurement is primarily used in the construction of screws. However, it should not be used for precision machines. The thread depth of a screw shaft is essential for achieving accurate screw installation.
To measure the thread depth of a screw shaft, the manufacturer must first determine how much material the thread is exposed to. If the thread is exposed to side loads, it can cause the nut to wedge. Because the nut will be side loaded, its thread flanks will contact the nut. The less clearance between the nut and the screw, the lower the clearance between the nut and the screw. However, if the thread is centralized, there is no risk of the nut wedgeing.
The lead of a screw shaft
Pitch and lead are 2 measurements of a screw’s linear distance per turn. They’re often used interchangeably, but their definitions are not the same. The difference between them lies in the axial distance between adjacent threads. For single-start screws, the pitch is equal to the lead, while the lead of a multi-start screw is greater than the pitch. This difference is often referred to as backlash.
There are 2 ways to calculate the pitch and lead of a screw. For single-start screws, the lead and pitch are equal. Multiple-start screws, on the other hand, have multiple starts. The pitch of a multiple-start screw is the same as its lead, but with 2 or more threads running the length of the screw shaft. A square-thread screw is a better choice in applications requiring high load-bearing capacity and minimal friction losses.
The PV curve defines the safe operating limits of lead screw assemblies. It describes the inverse relationship between contact surface pressure and sliding velocity. As the load increases, the lead screw assembly must slow down in order to prevent irreversible damage from frictional heat. Furthermore, a lead screw assembly with a polymer nut must reduce rpm as the load increases. The more speed, the lower the load capacity. But, the PV factor must be below the maximum allowed value of the material used to make the screw shaft.
The thread angle of a screw shaft
The angle between the axes of a thread and the helix of a thread is called the thread angle. A unified thread has a 60-degree angle in all directions. Screws can have either a tapped hole or a captive screw. The screw pitch is measured in millimeters (mm) and is usually equal to the screw major diameter. In most cases, the thread angle will be equal to 60-degrees.
Screws with different angles have various degrees of thread. Originally, this was a problem because of the inconsistency in the threading. However, Sellers’s thread was easier to manufacture and was soon adopted as a standard throughout the United States. The United States government began to adopt this thread standard in the mid-1800s, and several influential corporations in the railroad industry endorsed it. The resulting standard is called the United States Standard thread, and it became part of the ASA’s Vol. 1 publication.
There are 2 types of screw threads: coarse and fine. The latter is easier to tighten and achieves tension at lower torques. On the other hand, the coarse thread is deeper than the fine one, making it easier to apply torque to the screw. The thread angle of a screw shaft will vary from bolt to bolt, but they will both fit in the same screw. This makes it easier to select the correct screw.
The tapped hole (or nut) into which the screw fits
A screw can be re-threaded without having to replace it altogether. The process is different than that of a standard bolt, because it requires threading and tapping. The size of a screw is typically specified by its major and minor diameters, which is the inside distance between threads. The thread pitch, which is the distance between each thread, is also specified. Thread pitch is often expressed in threads per inch.
Screws and bolts have different thread pitches. A coarse thread has fewer threads per inch and a longer distance between threads. It is therefore larger in diameter and longer than the material it is screwed into. A coarse thread is often designated with an “A” or “B” letter. The latter is generally used in smaller-scale metalworking applications. The class of threading is called a “threaded hole” and is designated by a letter.
A tapped hole is often a complication. There is a wide range of variations between the sizes of threaded holes and nut threads, so the tapped hole is a critical dimension in many applications. However, even if you choose a threaded screw that meets the requisite tolerance, there may be a mismatch in the thread pitch. This can prevent the screw from freely rotating.
