Product Description

      Y3180H helical gear hobber machine to hob worm helical gear

Product Application
    BoRui Brand Y3180H High precision gear hobber for sale could produce straight teeth and helical teeth,cylindrical spur teeth,worm gear,chain wheel and short spline shaft, and this hobbing machine suitable for in bulk and single production .The gear hobbing machine has the auto off function ,safety device and self-lubrication system .

The main specification : 

Specification	Unite	Y3180H
Max.dia.of workpiece (without back column/with back column)	mm	800/550
Max.modulus(casting iron/steel workpiece)	mm	10/8
Max. helix angle in turning bevel gear	°	±45°
Max. dimension of cutter (Dia. x Length)	mm	180×180
Cutter tool spindle taper hole	MS	No.5
Worktable diameter	mm	650
Worktable hole diameter	mm	80
Worktable mandrel tapper	Ms	No.5
Distance between axis of cutter and work table face	mm	235~585
Distance from hob center to workable center	mm	50~550
The distance between under end surface of the support bearing hole and the worktable	Mm	400-600
Rapid moving speed of work table	mm	50
Max. axial movement of cutter	mm	50mm(manual)
Spindle speed steps		8
Spindle speed range	rpm	40~200
Axial feeds range	mm/rev	12 steps 0.4~4
The max speed of worktable	r/min	5.3r/min (3.5r/min)
Power of main motor and synchro-speed	kw/rpm	5.5/1500
Power of rapid axial motor and  synchro-speed	kw/rpm	1.1/1500
Power of hydraulic pump motor and synchro-speed	kw/rpm	1.1/1000
Power of rapid worktable motor and synchro-speed	kw/rpm	O.55/1500
Power of cooling pump	kw
The net weight	Kg	5500kg
Overall size	mm	2750*1490*1870

The main feature :

1.Raised height for vertical column and increased stroke: The vertical column is made higher (180/130mm increased axial stroke in head slide than Y3180/Y3150 of the same kind) to enable processing of larger tooth width.

2.Service life of cutting tools is increased by electric tool leap. The longest stroke CZPT 180mm, such electric tool leap takes longer hob and greatly increases life the hob.
3.High precision and long service life: The machine adopts the worm gear of a high precision over 5 grade and uses bronze alloy material which is of high abrasion resistance, enabling long service life and steady accuracy.

4.Higher tool speed allowed: Rolling bearings replace the traditional bearings along the hobs to allow greater rotating speed of the tools.

5.Backlash balancing cylinder is involved as the tool post moves in the axial direction, effectively reducing the space between lead screws and eliminating vibration.

6.Convenient hydraulic powered structure reduces the non-cutting time as well as the times to use the cutting tools.

7.External support of the small column tailstock adopts the hinge structure and can be easily opened outward, convenient to hang components of larger diameters(Y3180).

Product Dtails

Packing shipping
For machine: usually by sea;  
For documents: by international express, eg. DHL,TNT or EMS.
For packing :Free fumigation plywood packaging steel base
our service
1. Technical support online service provided.
2. Technical files service provided.
3. Machine operation video provided
4. On-site training service provided.
5.Spare parts replacement and repair service provided.
6 All of the questions will be replied within 8 hours
7. If you need to develop products with your own specification, we can    help you to work it  out.
8. Always be honest, never lie to customer, and never declare anything     we don’t have
Company Information
Since 1996,20 years’ history for machine tool manufacturing
10 years’ history for export
Total 2 manufacturing bases in china
Sino-germany technology cooperation
Production of 8 categories, more than 130 kinds of products
Set up design&research center at ZheJiang  
Exported to total 48 countries in the world covered most areas
One-stop shopping for nearly all other types’ machine tools

FAQ:
1)Q: Which trade term I can choose?
A: You can choose FOB,CIF, DDU or other terms. You can book ship or I can book ship for you.
2)Q: How can I get quotation from you?
A: You can make the inquiry online on Alibaba, or send email to us. It is better if you can tell what is your detailed request information. We will reply to you within 2 hours on work days, and within 24 hours on holiday.
3)Q: How can I choose right machine and how to assure quality?
A: You can choose machine on our website accodring to your request. Or You can let our seller know what is your request specifcation or what is your parts, so let our seller recommend suitable machine to you. We have do trade machine years, and export machine to over 100 countries. We have CE, ISO, SGS and other quality certificate.
 4)Q: How can I make the payment? 
A: We can make the deal on Alibaba online platform, you can pay by T/T or Credit card. You can also pay to my company business bank account. You can also choose L/C or other way.
5)Q: How long does it take to get machine?
A: If the machine you will order is standard machine, we can ready the machine within 15days. If special machine, please confirm with our seller. The ship time is about 30 days to Europe, America. If you are from Australia, or Asia, it will be shorter. You can place order according to delivery time and ship time.
 6)Q: How about warranty? 
A: warranty is 1 year, but we will offer lifetime service for machine.

Contact Information:

Types of Screw Shafts

Screw shafts come in various types and sizes. These types include fully threaded, Lead, and Acme screws. Let’s explore these types in more detail. What type of screw shaft do you need? Which 1 is the best choice for your project? Here are some tips to choose the right screw:

Machined screw shaft

The screw shaft is a basic piece of machinery, but it can be further customized depending on the needs of the customer. Its features include high-precision threads and ridges. Machined screw shafts are generally manufactured using high-precision CNC machines or lathes. The types of screw shafts available vary in shape, size, and material. Different materials are suitable for different applications. This article will provide you with some examples of different types of screw shafts.
Ball screws are used for a variety of applications, including mounting machines, liquid crystal devices, measuring devices, and food and medical equipment. Various shapes are available, including miniature ball screws and nut brackets. They are also available without keyway. These components form a high-accuracy feed mechanism. Machined screw shafts are also available with various types of threaded ends for ease of assembly. The screw shaft is an integral part of linear motion systems.
When you need a machined screw shaft, you need to know the size of the threads. For smaller machine screws, you will need a mating part. For smaller screw sizes, the numbers will be denominated as industry Numeric Sizes. These denominations are not metric, but rather in mm, and they may not have a threads-per-inch designation. Similarly, larger machine screws will usually have threads that have a higher pitch than those with a lower pitch.
Another important feature of machine screws is that they have a thread on the entire shaft, unlike their normal counterparts. These machine screws have finer threads and are intended to be screwed into existing tapped holes using a nut. This means that these screws are generally stronger than other fasteners. They are usually used to hold together electronic components, industrial equipment, and engines. In addition to this, machine screws are usually made of a variety of materials.

Acme screw

An Acme screw is the most common type of threaded shaft available. It is available in a variety of materials including stainless steel and carbon steel. In many applications, it is used for large plates in crushing processes. ACME screws are self-locking and are ideal for applications requiring high clamping force and low friction. They also feature a variety of standard thread forms, including knurling and rolled worms.
Acme screws are available in a wide range of sizes, from 1/8″ to 6″. The diameter is measured from the outside of the screw to the bottom of the thread. The pitch is equal to the lead in a single start screw. The lead is equal to the pitch plus the number of starts. A screw of either type has a standard pitch and a lead. Acme screws are manufactured to be accurate and durable. They are also widely available in a wide range of materials and can be customized to fit your needs.
Another type of Acme screw is the ball screw. These have no back drive and are widely used in many applications. Aside from being lightweight, they are also able to move at faster speeds. A ball screw is similar to an Acme screw, but has a different shape. A ball screw is usually longer than an Acme screw. The ball screw is used for applications that require high linear speeds. An Acme screw is a common choice for many industries.
There are many factors that affect the speed and resolution of linear motion systems. For example, the nut position and the distance the screw travels can all affect the resolution. The total length of travel, the speed, and the duty cycle are all important. The lead size will affect the maximum linear speed and force output. If the screw is long, the greater the lead size, the higher the resolution. If the lead length is short, this may not be the most efficient option.

Lead screw

A lead screw is a threaded mechanical device. A lead screw consists of a cylindrical shaft, which includes a shallow thread portion and a tightly wound spring wire. This spring wire forms smooth, hard-spaced thread convolutions and provides wear-resistant engagement with the nut member. The wire’s leading and trailing ends are anchored to the shaft by means appropriate to the shaft’s composition. The screw is preferably made of stainless steel.
When selecting a lead screw, 1 should first determine its critical speed. The critical speed is the maximum rotations per minute based on the natural frequency of the screw. Excessive backlash will damage the lead screw. The maximum number of revolutions per minute depends on the screw’s minor diameter, length, assembly alignment, and end fixity. Ideally, the critical speed is 80% of its evaluated critical speed. A critical speed is not exceeded because excessive backlash would damage the lead screw and may be detrimental to the screw’s performance.
The PV curve defines the safe operating limits of a lead screw. This relationship describes the inverse relationship between contact surface pressure and sliding velocity. As the PV value increases, a lower rotation speed is required for heavier axial loads. Moreover, PV is affected by material and lubrication conditions. Besides, end fixity, which refers to the way the lead screw is supported, also affects its critical speed. Fixed-fixed and free end fixity are both possible.
Lead screws are widely used in industries and everyday appliances. In fact, they are used in robotics, lifting equipment, and industrial machinery. High-precision lead screws are widely used in the fields of engraving, fluid handling, data storage, and rapid prototyping. Moreover, they are also used in 3D printing and rapid prototyping. Lastly, lead screws are used in a wide range of applications, from measuring to assembly.

Fully threaded screw

A fully threaded screw shaft can be found in many applications. Threading is an important feature of screw systems and components. Screws with threaded shafts are often used to fix pieces of machinery together. Having fully threaded screw shafts ensures that screws can be installed without removing the nut or shaft. There are 2 major types of screw threads: coarse and fine. When it comes to coarse threads, UTS is the most common type, followed by BSP.
In the 1840s, a British engineer named Joseph Whitworth created a design that was widely used for screw threads. This design later became the British Standard Whitworth. This standard was used for screw threads in the United States during the 1840s and 1860s. But as screw threads evolved and international standards were established, this system remained largely unaltered. A new design proposed in 1864 by William Sellers improved upon Whitworth’s screw threads and simplified the pitch and surface finish.
Another reason for using fully threaded screws is their ability to reduce heat. When screw shafts are partially threaded, the bone grows up to the screw shaft and causes the cavity to be too narrow to remove it. Consequently, the screw is not capable of backing out. Therefore, fully threaded screws are the preferred choice for inter-fragmentary compression in children’s fractures. However, surgeons should know the potential complication when removing metalwork.
The full thread depth of a fully threaded screw is the distance at which a male thread can freely thread into the shaft. This dimension is typically 1 millimeter shy of the total depth of the drilled hole. This provides space for tap lead and chips. The full-thread depth also makes fully threaded screws ideal for axially-loaded connections. It is also suitable for retrofitting applications. For example, fully threaded screws are commonly used to connect 2 elements.

Ball screw

The basic static load rating of a ball screw is determined by the product of the maximum axial static load and the safety factor “s0”. This factor is determined by past experience in similar applications and should be selected according to the design requirements of the application. The basic static load rating is a good guideline for selecting a ball screw. There are several advantages to using a ball screw for a particular application. The following are some of the most common factors to consider when selecting a ball screw.
The critical speed limit of a ball screw is dependent on several factors. First of all, the critical speed depends on the mass, length and diameter of the shaft. Second, the deflection of the shaft and the type of end bearings determine the critical speed. Finally, the unsupported length is determined by the distance between the ball nut and end screw, which is also the distance between bearings. Generally, a ball screw with a diameter greater than 1.2 mm has a critical speed limit of 200 rpm.
The first step in manufacturing a high-quality ball screw is the choice of the right steel. While the steel used for manufacturing a ball screw has many advantages, its inherent quality is often compromised by microscopic inclusions. These microscopic inclusions may eventually lead to crack propagation, surface fatigue, and other problems. Fortunately, the technology used in steel production has advanced, making it possible to reduce the inclusion size to a minimum. However, higher-quality steels can be expensive. The best material for a ball screw is vacuum-degassed pure alloy steel.
The lead of a ball screw shaft is also an important factor to consider. The lead is the linear distance between the ball and the screw shaft. The lead can increase the amount of space between the balls and the screws. In turn, the lead increases the speed of a screw. If the lead of a ball screw is increased, it may increase its accuracy. If not, the lead of a ball screw can be improved through preloading, lubrication, and better mounting accuracy.