Product Description
sea buckthorn worm screw oil press corn oil extraction pumpkin seeds dehulling machine
The flow chart process of palm oil processing machine
FFB(Palm fruit bunches)–Sterilizing–Thershing–Digesting–Pressing–Clarifying–Drying–Filtering–Crude palm oil
Production Process
1. Receipt of fruit : Automatic metering and unloading of materials, increase the production efficiency. The fruit cage pushes and pulls along the fixed track and operates mechanized, saving time and effort.
2.Sterilization : Sterilization can be divided into 2 types, 1 is a horizontal sterilizer sterilizing tank and the other is a vertical sterilizer sterilizing tank. In comparison, because the horizontal sterilization takes up a large area and the steam consumption is large, it is a relatively traditional sterilization method. The vertical sterilization is based on the improvement of horizontal sterilization. It consumes less, saves resources, and is used more and more widely.
3. Fruit removal: The purpose of threshing is to separate the oil palm fruit from the fruit string by strong rotational vibration. The fruit removal equipment is a drum type fruit remover. The separated oil palm fruit is discharged into the press section. The empty fruit string is discharged from the other end of the drum to the yard or transported to or from the factory area for recycling of palm orchard cover, or on-site incineration as a fertilizer applied to the farmland. The adjustment mechanism of the fruit remover can adjust the delivery speed of the ear.
4. Crushing: The palm fruit masher is suitable for the smashing of cooked palm granules, so that the heating and humidifying mashing effect before the squeezing is better, the squeezing oil yield is effectively increased, and the squeezing process is reduced in the subsequent squeezing section. Walking oil.
5. Squeeze: With advanced continuous double spiral brown fruit oil press, hydraulic automatic control system that can adjust the pressing pressure, high oil extraction efficiency, low residue of cake residue and low breakage rate of palm kernel.
Double Screw Palm Oil Extraction Machine:
| Model | Input Capacity (T FFB/h) |
Power of motor spindle(kw) |
| YZYZ-1.0 | 1T/H | 5.5kw |
| YZYZ-2.0 | 2T/H | 7.5kw |
| YZYZ-3.0 | 3T/H | 11kw |
| YZYZ-5.0 | 5T/H | 15kw |
6. Clarification: Separation of major impurities (such as silt, fiber, etc.) in the oil by means of natural sedimentation
7. Vacuum dehydration equipment: As the fresh palm fruit contains moisture, and it also enters a lot of moisture during the cooking and fermenting stage, so when the palm oil squeezed out , it contains a lot of water. If it is not dehydrated promptly, the palm oil will quickly deteriorate and spoil. and the palm oil dehydration equipment uses vacuum heating to quickly dehydrate palm oil.
8. Fine filtration: The use of bag-type fine filter can accurately ensure the filtration accuracy, and can quickly and easily replace the filter bag, and the filter almost has no material consumption, which reduces the operating cost and suitable for fine filtration of palm oil.
Wet Type Complete of palm fruit oil expeller
Palm fruit reception station of palm oil processing machine
Palm fruit reception station is used for loading the Fresh fruit bunch (FFB) to the palm fruit cage. Adopt hydraulic control system. as our experience, some palm oil mill plant use concrete structure, but it’s not good for cleaning. Now we adopt steel material, fence structure. Some impurity will drop down to a conveyor, impurity will conveyed to outside. Easy for cleaning.
Palm fruit sterilizing station of palm oil processing machine
FFB transported by scraper conveyer fall into sterilizing tank, make FFB soft,get more oil yield. sterilizing time 90~120mins, temperature 130~145ºC.Sterilizer can be design as owner’s requirement.horizontal sterilizer or vertical sterilizer for our customer.
Palm fruit threshing station of palm oil processing machine
Palm fruit thresher in palm oil mill equipment machinery is used for separate empty fruit bunch and palm fruit.According the palm oil mill capacity we can design the thresher capacity, usually we have a spare one, in case 1 of them not work. Empty fruit bunch from palm fruit thresher will be conveyed to outside, can be used as stertilizer in palm fruit plantation. Sterilized palm fruit will be convey to next station.
Palm fruit digesting & pressing station of palm oil processing machine
Pressing station in palm oil mill equipment machinery is include digestor and oil presser.
Sterilized palm fruit from thresher conveyed to digestor.There are blades in digestor, blades will be rolling by motor which is on the top of digestor. Palm fruit peel can be crushed by blades, besides we will fill the steam in digestor for heating. Palm fruit pulp cell can be destroyed under the high temperature condition, after that we can get higher oil yield.
Clarification station of palm oil processing machine
Machine-pressed crude oil first diluted with water washing, through settlement and filtration, the fiber material removed from the oil, and then carry out continuous settlement, the whole
divided into 2 parts: oil and sediment.
Company Information
ZheJiang Double Elephants Machinery I/E CO.,LTD
A professional collection of research ,design, production and sales of Oil making machine,animal food machine ,extruder machine for pet and snacks,and many other kind of food machine.
Our company has a big manufacturing factory with 40 years rich experiences based on one original machinery started by our government machinery department, we adopts advanced production technology, sophisticated equipment and have won abundant strength after many years of development accumulation.
Our puffed machinery has won the 1999 best national evaluation,and passed the ISO 9001 International Quality Authentication in 2000.More proudly, we have achieved the CE certificate to convenient more European customers.
Screw Sizes and Their Uses
Screws have different sizes and features. This article will discuss screw sizes and their uses. There are 2 main types: right-handed and left-handed screw shafts. Each screw features a point that drills into the object. Flat tipped screws, on the other hand, need a pre-drilled hole. These screw sizes are determined by the major and minor diameters. To determine which size of screw you need, measure the diameter of the hole and the screw bolt’s thread depth.
The major diameter of a screw shaft
The major diameter of a screw shaft is the distance from the outer edge of the thread on 1 side to the tip of the other. The minor diameter is the inner smooth part of the screw shaft. The major diameter of a screw is typically between 2 and 16 inches. A screw with a pointy tip has a smaller major diameter than 1 without. In addition, a screw with a larger major diameter will have a wider head and drive.
The thread of a screw is usually characterized by its pitch and angle of engagement. The pitch is the angle formed by the helix of a thread, while the crest forms the surface of the thread corresponding to the major diameter of the screw. The pitch angle is the angle between the gear axis and the pitch surface. Screws without self-locking threads have multiple starts, or helical threads.
The pitch is a crucial component of a screw’s threading system. Pitch is the distance from a given thread point to the corresponding point of the next thread on the same shaft. The pitch line is 1 element of pitch diameter. The pitch line, or lead, is a crucial dimension for the thread of a screw, as it controls the amount of thread that will advance during a single turn.
The pitch diameter of a screw shaft
When choosing the appropriate screw, it is important to know its pitch diameter and pitch line. The pitch line designates the distance between adjacent thread sides. The pitch diameter is also known as the mean area of the screw shaft. Both of these dimensions are important when choosing the correct screw. A screw with a pitch of 1/8 will have a mechanical advantage of 6.3. For more information, consult an application engineer at Roton.
The pitch diameter of a screw shaft is measured as the distance between the crest and the root of the thread. Threads that are too long or too short will not fit together in an assembly. To measure pitch, use a measuring tool with a metric scale. If the pitch is too small, it will cause the screw to loosen or get stuck. Increasing the pitch will prevent this problem. As a result, screw diameter is critical.
The pitch diameter of a screw shaft is measured from the crest of 1 thread to the corresponding point on the next thread. Measurement is made from 1 thread to another, which is then measured using the pitch. Alternatively, the pitch diameter can be approximated by averaging the major and minor diameters. In most cases, the pitch diameter of a screw shaft is equal to the difference between the two.
The thread depth of a screw shaft
Often referred to as the major diameter, the thread depth is the outermost diameter of the screw. To measure the thread depth of a screw, use a steel rule, micrometer, or caliper. In general, the first number in the thread designation indicates the major diameter of the thread. If a section of the screw is worn, the thread depth will be smaller, and vice versa. Therefore, it is good practice to measure the section of the screw that receives the least amount of use.
In screw manufacturing, the thread depth is measured from the crest of the screw to the root. The pitch diameter is halfway between the major and minor diameters. The lead diameter represents the amount of linear distance traveled in 1 revolution. As the lead increases, the load capacity decreases. This measurement is primarily used in the construction of screws. However, it should not be used for precision machines. The thread depth of a screw shaft is essential for achieving accurate screw installation.
To measure the thread depth of a screw shaft, the manufacturer must first determine how much material the thread is exposed to. If the thread is exposed to side loads, it can cause the nut to wedge. Because the nut will be side loaded, its thread flanks will contact the nut. The less clearance between the nut and the screw, the lower the clearance between the nut and the screw. However, if the thread is centralized, there is no risk of the nut wedgeing.
The lead of a screw shaft
Pitch and lead are 2 measurements of a screw’s linear distance per turn. They’re often used interchangeably, but their definitions are not the same. The difference between them lies in the axial distance between adjacent threads. For single-start screws, the pitch is equal to the lead, while the lead of a multi-start screw is greater than the pitch. This difference is often referred to as backlash.
There are 2 ways to calculate the pitch and lead of a screw. For single-start screws, the lead and pitch are equal. Multiple-start screws, on the other hand, have multiple starts. The pitch of a multiple-start screw is the same as its lead, but with 2 or more threads running the length of the screw shaft. A square-thread screw is a better choice in applications requiring high load-bearing capacity and minimal friction losses.
The PV curve defines the safe operating limits of lead screw assemblies. It describes the inverse relationship between contact surface pressure and sliding velocity. As the load increases, the lead screw assembly must slow down in order to prevent irreversible damage from frictional heat. Furthermore, a lead screw assembly with a polymer nut must reduce rpm as the load increases. The more speed, the lower the load capacity. But, the PV factor must be below the maximum allowed value of the material used to make the screw shaft.
The thread angle of a screw shaft
The angle between the axes of a thread and the helix of a thread is called the thread angle. A unified thread has a 60-degree angle in all directions. Screws can have either a tapped hole or a captive screw. The screw pitch is measured in millimeters (mm) and is usually equal to the screw major diameter. In most cases, the thread angle will be equal to 60-degrees.
Screws with different angles have various degrees of thread. Originally, this was a problem because of the inconsistency in the threading. However, Sellers’s thread was easier to manufacture and was soon adopted as a standard throughout the United States. The United States government began to adopt this thread standard in the mid-1800s, and several influential corporations in the railroad industry endorsed it. The resulting standard is called the United States Standard thread, and it became part of the ASA’s Vol. 1 publication.
There are 2 types of screw threads: coarse and fine. The latter is easier to tighten and achieves tension at lower torques. On the other hand, the coarse thread is deeper than the fine one, making it easier to apply torque to the screw. The thread angle of a screw shaft will vary from bolt to bolt, but they will both fit in the same screw. This makes it easier to select the correct screw.
The tapped hole (or nut) into which the screw fits
A screw can be re-threaded without having to replace it altogether. The process is different than that of a standard bolt, because it requires threading and tapping. The size of a screw is typically specified by its major and minor diameters, which is the inside distance between threads. The thread pitch, which is the distance between each thread, is also specified. Thread pitch is often expressed in threads per inch.
Screws and bolts have different thread pitches. A coarse thread has fewer threads per inch and a longer distance between threads. It is therefore larger in diameter and longer than the material it is screwed into. A coarse thread is often designated with an “A” or “B” letter. The latter is generally used in smaller-scale metalworking applications. The class of threading is called a “threaded hole” and is designated by a letter.
A tapped hole is often a complication. There is a wide range of variations between the sizes of threaded holes and nut threads, so the tapped hole is a critical dimension in many applications. However, even if you choose a threaded screw that meets the requisite tolerance, there may be a mismatch in the thread pitch. This can prevent the screw from freely rotating.
